Plot No: A-21/7/20, Chakan Industrial Area, Near HP Chowk, Phase II, Khalumbre, Taluka Khed, Dist-Pune 410501.    09823385537, 07385821130
KUZEAL PRODUCT RANGE

Flux Cored Wire

KUZEAL KUZOFIL FORGE

Applications: Assemblies & repair of equipment, Forging dies, CS structures, etc.

Properties:

  • Ultimate Tensile Strength (UTS): 850 N/mm²
  • Hardness: 35-38 HRC
  • Machinability: Good
  • Polarity: DC Wire Positive
  • Wire Stickout: 30-35 mm

KUZEAL KUZOFIL FORGE Flux cored wire is used for joining, build-up, and crack repair. It has high tensile strength, impact resistance, and elongation. It is especially useful for the build-up of dies exposed to compression, impact, abrasion, and thermal shocks. The weld deposits resist these factors, increasing the service life of the equipment. The deposits are hard and tough, capable of resisting repetitive impact. Pre-heat the job up to 450°C and slow cooling is recommended.

Electrode Size Current (A) / Voltage (V)
1.60 mm 150-300A / 25-28V
2.40 mm 250-450A / 27-29V
KUZEAL KUZOFIL FORGE

Packing: 12.5 Kg Spool & 15.00 Kg Spool

KUZEAL KUZOFIL FORGE SS

Applications: Build-Up of all types of working dies, heavy duty hot shears, die impressions.

Properties:

  • Ultimate Tensile Strength (UTS): 850 N/mm²
  • Hardness: 43-48 HRC
  • Machinability: Good
  • Polarity: DC Wire Positive
  • Wire Stickout: 30-35 mm

KUZEAL KUZOFIL FORGE SS Flux cored wire is designed for joining, build-up, and crack repair. It has high tensile strength, impact resistance, and elongation. The wire is used for the build-up of dies subjected to compression, impact, abrasion, and thermal shocks. The weld deposits resist these factors and enhance the service life of the die. Weld deposits are hard and tough, resisting repetitive impact. Pre-heat the job up to 450°C and slow cooling is recommended.

Electrode Size Current (A) / Voltage (V)
1.60 mm 150-300A / 25-28V
2.40 mm 250-450A / 27-29V
KUZEAL KUZOFIL FORGE SS

Packing: 12.5 Kg Spool & 15.00 Kg Spool

KUZEAL KUZOFIL OA 32

Applications: Machinery transit parts, crane wheels, sprockets, mixer blades, sugar mill pinions.

Properties:

  • Hardness: 30-35 HRC
  • Polarity: DC Wire Positive
  • Wire Stickout: 30-35 mm

KUZEAL KUZOFIL OA 32 is a low alloy flux cored wire designed to deposit weld metal resistant to metal friction and pressure. It is commonly used as a buffer layer for the repair of worn parts, offering excellent machinability. The weld deposits resist mild abrasion, heavy impact, and deformation, providing tough, porosity-free results.

Electrode Size Current (A) / Voltage (V)
1.60 mm 150-300A / 25-28V
2.00 mm 250-450A / 26-28V
2.40 mm 150-300A / 27-29V
2.80 mm 250-450A / 27-29V
KUZEAL KUZOFIL OA 32

KUZEAL KUZOFIL OA 62

Applications: Screw conveyors in various applications, Hammers & Knives, Wear pads, Conveyors, etc.

Properties:

  • Hardness: 55-59 HRC
  • Polarity: DC Wire Positive
  • Wire Stickout: 30-35 mm

KUZEAL KUZOFIL OA 62 is a high alloy flux-cored wire designed for hard facing of parts subjected to heavy abrasion and medium impact with corrosion resistance. The weld deposits cannot be heat treated or machined but can be ground for further finishing. The desired hardness is achieved after the 2nd layer of deposition.

Electrode Size Current (A) / Voltage (V)
1.60 mm 150-300A / 25-28V
2.00 mm 250-450A / 26-28V
2.40 mm 150-300A / 27-29V
2.80 mm 250-450A / 27-29V
KUZEAL KUZOFIL OA 62

KUZEAL KUZOFIL OA 72

Applications: Blast furnace hoppers and throats, Screw conveyors, Crushing rolls, and many other applications in Cement, Ceramic, and Mining.

Properties:

  • Hardness: 61-63 HRC
  • Polarity: DC Wire Positive
  • Wire Stickout: 30-35 mm
  • Temperature Resistance: Retains abrasion resistance up to 500°C.

KUZEAL KUZOFIL OA 72 is a high-alloyed flux-cored wire designed to deposit weld metal that is highly resistant to pressure, impact, and abrasion. The weld deposits contain carbide in a complex structure, ensuring durability in extreme conditions.

Electrode Size Current (A) / Voltage (V)
1.60 mm 150-300A / 25-28V
2.00 mm 250-450A / 26-28V
2.40 mm 150-300A / 27-29V
2.80 mm 250-450A / 27-29V
KUZEAL KUZOFIL OA 72