KUZEAL PRODUCT RANGE
Cast Iron Electrodes
KUZEAL CASTIT
Applications: Electrode for Machinable Cast Iron, Joining of various cast iron grades like Grey, Nodular, Malleable cast iron. Foundry defects, Engine heads, Pumps, Impeller castings, etc.
Properties:
- Hardness: 160 - 210 BHN
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 80 Amps
- 3.15 X 350: 70 - 110 Amps
- 4.00 X 350: 100 - 140 Amps
- 5.00 X 350: 140 - 190 Amps
KUZEAL CASTIT is a medium-coated ferro-nickel cast iron electrode used for joining CI parts & CI to MS joining. The weld deposits are soft, ductile, and machinable, providing high-quality joining solutions. Use short arc and keep the weld bead under 50 mm to release excess heat.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 80 Amps |
| 3.15 mm | 70 - 110 Amps |
| 4.00 mm | 100 - 140 Amps |
| 5.00 mm | 140 - 190 Amps |
KUZEAL CASTIT - 01
Applications: Electrode for Non-Machinable Cast Iron. Suitable for overlay on greasy, oily & dirty cast irons. Used for joining & repair of cast irons, including pump housings, machine casings, cast iron frames, rotor bodies, oil-soaked castings, gearboxes, etc.
Properties:
- Hardness: 310 - 360 BHN
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 80 Amps
- 3.15 X 350: 70 - 100 Amps
- 4.00 X 350: 100 - 140 Amps
- 5.00 X 350: 120 - 160 Amps
KUZEAL CASTIT - 01 is a medium-coated hydrogen-controlled cast iron electrode. The weld deposits are non-machinable, providing a durable solution for applications that require overlay on greasy, oily, and dirty cast iron surfaces. Pre-heating may be required for heavy sections.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 80 Amps |
| 3.15 mm | 70 - 100 Amps |
| 4.00 mm | 100 - 140 Amps |
| 5.00 mm | 120 - 160 Amps |
KUZEAL CASTIT - 02
Applications: Electrode for Joining & Repair of Cast Iron. Ideal for welding cast iron parts, re-building & repairing welding defects in cast iron foundries, and rebuilding pump impellers & other cast iron components. It is also used for joining cast iron to steels.
Properties:
- Hardness: 200 - 220 BHN
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 90 Amps
- 3.15 X 350: 80 - 120 Amps
- 4.00 X 350: 120 - 160 Amps
KUZEAL CASTIT - 02 is a light-coated graphite-based cast iron electrode, offering excellent color match with all types of cast irons. The weld deposits are crack-resistant, soft, ductile, and machinable, making it suitable for repairing and rebuilding various cast iron parts.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 90 Amps |
| 3.15 mm | 80 - 120 Amps |
| 4.00 mm | 120 - 160 Amps |
KUZEAL CASTIT - 03
Applications: Electrode for Joining & Repair of Cast Iron. Ideal for repairing high-strength joints on cast iron and joining cast iron to steel. Suitable for repairing alloy cast iron, SG iron, grey iron, and difficult-to-weld cast irons. The weld deposits offer good strength and toughness. It is used for the repair of CI housings, CI components like pumps, gears, pulleys, cylinder blocks, engine heads, rotor drums, etc.
Properties:
- Hardness: 200 - 220 BHN
- UTS: 490 N/mm2
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 80 Amps
- 3.15 X 350: 80 - 110 Amps
- 4.00 X 350: 100 - 150 Amps
KUZEAL CASTIT - 03 is a ferro-nickel type machinable cast iron electrode, designed for high-strength joints on cast iron and for joining cast iron to steel. The weld deposits exhibit excellent strength and toughness, making it suitable for demanding applications such as repairing CI housings, pumps, gears, and other critical components.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 80 Amps |
| 3.15 mm | 80 - 110 Amps |
| 4.00 mm | 100 - 150 Amps |
KUZEAL CASTIT - 04
Applications: Pure Nickel Cast Iron Machinable Electrode. KUZEAL CASTIT - 04 is a light-coated cast iron electrode that deposits high nickel weld metal. The weld deposits are extremely soft, ductile, crack-resistant, and machinable. It provides a smooth, stable arc and controlled penetration to reduce base metal dilution. It is ideal for the repair of cast iron defects, filling up blow holes, machining errors, build-up of cast iron components, and crack repairs.
Properties:
- Hardness: 160 - 190 BHN
- UTS: 310 N/mm2
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 80 Amps
- 3.15 X 350: 80 - 110 Amps
- 4.00 X 350: 100 - 140 Amps
KUZEAL CASTIT - 04 is designed for use in applications requiring high nickel content for machinable cast iron electrodes. The weld deposits offer exceptional crack resistance and machinability, making it ideal for various repair applications, including filling defects and rebuilding cast iron components.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 80 Amps |
| 3.15 mm | 80 - 110 Amps |
| 4.00 mm | 100 - 140 Amps |
KUZEAL CASTIT - 05
Applications: Monal Alloy Electrode for Cast Iron Repair. KUZEAL CASTIT - 05 is a medium-coated low heat input electrode designed for welding Ni-Cu (NiCu-7) Monal 400 & 404 to itself, as well as to steel, carbon steel, and low alloy steels. The weld deposits are machinable, with stable arc and easy slag removal. In case of heavy sections, pre-heating of the job is recommended. This electrode is ideal for joining CI to steel, gears, machinery parts, pump bodies, and the repair of castings and foundry defects.
Properties:
- UTS: 470 - 510 N/mm2
- Polarity: DC Wire Positive
- Current Amps:
- 2.50 X 350: 60 - 80 Amps
- 3.15 X 350: 90 - 110 Amps
- 4.00 X 350: 110 - 140 Amps
- 5.00 X 350: 130 - 180 Amps
KUZEAL CASTIT - 05 is specifically used for repairing and joining a range of cast iron parts to steel, providing high strength and machinability in the deposits, with excellent performance in heavy-duty applications.
| Electrode Size | Current (A) |
|---|---|
| 2.50 mm | 60 - 80 Amps |
| 3.15 mm | 90 - 110 Amps |
| 4.00 mm | 110 - 140 Amps |
| 5.00 mm | 130 - 180 Amps |
